From Drawing to FAI Report in Minutes, Not Days

Identifying and documenting dimensions and GD&T characteristics is the most time-consuming step in First Article Inspection. Net-Inspect's Balloon Tool automates that step with purpose-built engineering OCR, then populates AS9102 Forms 1, 2, and 3 with one click, all inside your existing FAI workflow.

Net-Inspect's First Article Inspection balloon tool showing a fully ballooned 2D engineering drawing of an aluminum machined part with 40+ numbered red callout bubbles linked to a Bill of Characteristics table listing GD&T tolerances, specifications, and measurement types

The problem

Ballooning Is Your FAI Bottleneck & Re-Keying the Data Is What Makes It Worse

A single drawing with 250 to 500 dimensions can take a quality engineer 2 to 8 hours to balloon manually. But the real cost isn't the annotation time. It's everything that happens next: data re-entry, version drift, rejected FAIRs, and suppliers re-ballooning the same drawing from scratch.

2 to 8 hours per drawing

Manual ballooning with standalone or desktop tools.

Minutes with Net-Inspect

Intelligent auto-balloon with 1-click form population. For a drawing with 312 characteristics, that savings compounds across every FAIR your team creates and every subsequent drawing revision, compounding at every tier of your supply chain.

How it works

From Drawing Upload to Completed FAIR in Four Steps

Everything stays inside your Net-Inspect FAI workflow. No separate software. No additional browser tabs. No exports.

  1. Upload Engineering Drawings

    Upload one or multiple 2D PDF drawings directly to your FAIR. Switch between PDFs using the document selector without leaving the tool.

  2. Auto-Balloon Characteristics

    Purpose-built OCR detects dimensions, GD&T frames, notes, and callouts. Auto-adjusting placement avoids collisions. Balloon selected pages or full documents.

  3. Refine and Validate

    Add sub-balloons, leader lines, and copy-paste balloons for complex assemblies. Built-in validation flags Form 3 errors before saving, including visual warnings per characteristic.

  4. Populate, Submit, Distribute

    One click populates AS9102 Forms 1, 2, and 3. Submit the completed FAIR to your customer, or distribute ballooned drawings to suppliers for their own FAI submissions.

Built for every part of the process

The Capabilities That Close the Gap Between Ballooning and FAIR Approval

Purpose-built for AS9102 FAI workflows. Refined through active customer partnerships and over 25 years of application expertise.

Integrated FAI Workflow

“I still have to export data and re-enter it into our FAI system.”

Net-Inspect's First Article Inspection balloon tool showing a fully ballooned 2D engineering drawing of an aluminum machined part with 40+ numbered red callout bubbles linked to a Bill of Characteristics table listing GD&T tolerances, specifications, and measurement types
  • AS9102
  • Form1
  • Form2
  • Form3

From Drawing to FAIR, Without Leaving Net-Inspect

Every standalone ballooning tool creates the same downstream problem: you still need to move the data into your FAI system. Net-Inspect eliminates that step entirely. Ballooning and FAI documentation live in one platform, and data flows between them automatically.

  • One-click population of AS9102 Forms 1, 2, and 3 directly from completed balloon annotations
  • Real-time synchronization between ballooned drawings and FAIR data throughout the quality workflow
  • Submit completed FAIRs to customers for buy-off, all within the same platform your team already uses

Zero exports, re-entries, or tool switches between ballooning and FAIR submission

Supply Chain Integration

“Every supplier re-balloons the same drawing from scratch.”

Net-Inspect FAI module showing FAIR #3600 with Buy-off Completed status and a three-step approved workflow
  • Multi-Tier
  • Supply Chain
  • Digital Thread

Standardize Balloon Methodology Across Your Entire Supply Chain

Copy ballooned documents directly to suppliers. They submit their FAI Reports using the same balloon numbering, on the same platform, with no re-ballooning required. When you adjust balloon numbers, cross-document renumbering keeps all related documents synchronized automatically.

  • Copy ballooned drawings directly to sub-tier suppliers for consistent, standardized FAI submissions
  • Cross-document renumbering: balloon adjustments update all linked documents automatically upon save
  • Multi-tier visibility as ballooned requirements cascade down the supply chain in a secure environment

200+ suppliers connectable on a single secure platform, with no per-seat licensing

Built-In Validation

“Form 3 errors reach the customer before we catch them.”

Net-Inspect Balloon Tool validation warnings panel flagging three balloons with missing tolerance values
  • Quality Validation
  • Error Prevention

Catch Errors Before Your Customer Does

Visual validation warnings appear in real-time as your team works. Missing tolerances, incomplete specifications, and Form 3 errors are flagged before you save, not after the customer rejects the FAIR. The system catches what humans miss.

  • Yellow triangle indicators flag missing specification data on individual characteristics in the Bill of Characteristics grid
  • Validation summary lists every affected balloon number and the specific field that requires attention
  • Affected fields are highlighted in the right panel for immediate, precise identification and correction

Fewer FAIR rejections from incomplete or missing Form 3 data, caught before submission

Advanced Drawing Annotation

“Complex sub-assemblies and multi-sheet drawings break our workflow.”

Net-Inspect Balloon Tool properties panel with font, shape, and color options and a live balloon preview
  • GD&T
  • Sub-Balloons
  • OCR
  • Multi-Document

Purpose-Built OCR for Aerospace Engineering Drawings

Not every drawing is straightforward. Net-Inspect handles bi-lateral and unilateral tolerances, GD&T symbols, quantity-based callouts (e.g., 4X Ø.250), and complex sub-assembly hierarchies that general-purpose tools miss. Precision units including µin and µm are fully supported.

  • Sub-balloon and sub-sub-balloon support for complex assemblies, with leader lines associating balloons to drawing features
  • Customizable balloon properties (shape, fill color, font color, and size) for compliance-specific color-coding workflows
  • Multi-document upload: balloon primary drawings and supplemental specification documents in a single FAIR

1-click population of AS9102 Forms 1, 2, and 3 from completed balloons, however complex the drawing

The integration advantage

What Happens After Ballooning Matters

Standalone tools answer "can you balloon a drawing?" Net-Inspect answers what comes next: supplier submission, customer buy-off, and audit-ready documentation. All done in one platform, with no tool switching required.

  • Upload PDF engineering drawing
  • Auto-balloon characteristics
  • Refine sub-balloons and validate
  • Populate AS9102 Forms 1, 2 & 3
  • Enter measurements and results
  • Submit FAIR to customer for buy-off
  • Distribute ballooned docs to suppliers

Why Net-Inspect

The Only Ballooning Tool Built Into Your FAI Platform

Feature depth matters. But so does what comes after ballooning. Net-Inspect is the only platform where ballooning, FAI documentation, supplier collaboration, and supply chain quality management exist in one workflow.

  • Auto-balloon from 2D PDF drawings
  • Sub-balloon and hierarchy support (e.g., 1.1, 1.1.1 for complex assemblies)
  • AS9102 Form 3 auto-population
  • AS9102 Forms 1 and 2 auto-population
  • Integrated FAI Report creation and submission, with no export to a separate system
  • Supply chain distribution of ballooned documents, standardizing methodology across tiers
  • Multi-tier supplier collaboration on one platform
  • Browser-based access, zero installation
  • FedRAMP® Certified at Class C (Moderate), independently assessed by a FedRAMP recognized 3PAO
  • Built-in military (ITAR) and commercial export controls
  • Built-in Form 3 validation before saving
  • Boeing logo
  • Bombardier logo
  • Parker Aerospace logo
  • Rolls-Royce logo
  • Safran logo
  • Honeywell Aerospace logo
  • Raytheon logo
  • Ontic logo
  • GE Aerospace logo

Common questions

What Teams Ask Before Getting Started

Answers to the questions quality teams and supply chain managers ask most often.

No. There are no per-seat licensing limits on the Net-Inspect platform. If your suppliers already use Net-Inspect for FAI submissions, they can receive and work with ballooned documents immediately. If they are new to the platform, onboarding is straightforward, and many suppliers are already active.

Ready to See Ballooning Inside Your FAI Workflow?

Request a personalized demo. We will show you intelligent auto-ballooning, Form 3 population, supplier distribution, and validation warnings in the context of your actual FAI process.

No commitment required. Typical demo: 30 minutes.

Already a Net-Inspect customer?

Contact your account manager to discuss adding the Balloon Tool in your workflow.